Continuous monitoring and predictive analytics that transform your sensor data into actionable insights. Prevent costly downtime with AI that learns from your operations and predicts issues before they escalate.
Transform how your team manages production with AI that works in the real world
Reactive scheduling based on fixed calendars instead of actual machine conditions and usage patterns
Hours wasted searching manuals and past tickets instead of getting instant, contextual answers
Critical changes and handovers lost across shifts, emails, and disconnected systems
Issues buried in unorganized tickets without smart prioritization or routing logic
Purpose-built for manufacturing environments with the reliability and accuracy your operations demand
Track critical process parameters in real-time, detecting early drift patterns that indicate potential issues before they become problems.
Automatically analyze complex data patterns to identify the true root causes of equipment issues, eliminating guesswork and reducing resolution time.
Forecast equipment failures with industry-leading accuracy, enabling proactive maintenance that prevents costly unplanned downtime.
Real applications delivering measurable improvements in operational efficiency
Predict conveyor belt failures and robotic arm maintenance needs across the production line.
Monitor vibration patterns and thermal signatures to predict bearing and motor failures.
Insights Assist works with your current sensor networks, SCADA systems, and manufacturing execution systems. No hardware changes required — just instant intelligence from your existing data.
Direct integration with major SCADA and MES platforms
Support for all standard protocols (OPC-UA, Modbus, Ethernet/IP)
Secure data processing with on-premises deployment options
Streaming analytics with millisecond response times
Manufacturing leaders report significant operational improvements within weeks of deployment
Join manufacturing leaders like Bosch who trust Insights Assist to deliver 90%+ prediction accuracy and significant cost savings.